Sortation Systems | Valencia
Raymond Handling Solutions supplies a full range of conveyor and automation products, including all types of sortation solutions.
To speak with a Raymond automation expert, phone us at 661-206-0462.
Raymond Handling Solutions supplies a full range of automation and conveyor equipment, including all kinds of sortation systems.
To talk with a Raymond automation specialist, phone us at 661-206-0462
Are you considering a sortation solution for your Santa Clarita warehouse, distribution center or production facility? The most common types of sortation systems vary widely in ability and expense. Below we provide a high level assessment of the advantages and disadvantages of the three most common kinds of sortation solutions.
Cross-Belt Sorter & Tilt Tray Sorter
Cross-belt and tilt-tray sorters offer similar capability and are commonly lumped together when talking about sortation automation. However, they are not the same thing at all.
Tilt-tray sorters are made up of trays mounted to carts that are transported on a continuous-loop conveyor. Goods are added to the trays at one or more induction positions on the loop via manual or automated processes. When a product reaches its sorting destination, the tray that is carrying it inclines and transfers the item toward a chute.
Cross-belt sorters are motorized belt conveyors added to carts operating on a continuous conveyor loop. Comparable to tilt-trays, cross-belt sorters transfer materials onto a chute when they reach the correct sorting location.
Advantages: Tilt-tray and Cross-belt sorters offer the highest sorting performance and can manage a variety of item types in comparison with other sortation solutions. They are an excellent alternative for operations that handle a wide variety of SKUs. These types of systems are also fairly quiet and allow a more pleasant work environment for warehouse workers.
Disadvantages: The speed, capacity and versatility or these sorters come at a price-- they are some of the most expensive sortation options offered.
Sliding shoe sorters employ a "shoe" system attached to the conveyor surface that nudges and diverts materials onto an alternate, after-sort conveyor. Shoe sorter solutions are fed by a single stream of products that might be a combined feed from several upstream locations of a facility. These types of sortation systems are widely used in shipping applications.
Advantages: Sliding shoe sorter configurations can accommodate a reasonably high peak rate, often several hundred items per minute, depending on the product size and weight. Additionally, a vast array of products can be managed due to the simplicity and flexibility of a positive divert system.
Disadvantages: Shoe sorters are more costly than other options like pop-up wheel sorters. Also, divert centers are not easily movable, making the system complicated and costly to rearrange. These systems often produce more decibels than tray or belt equipment and are consequently not as worker compatible as other styles of sorters.
Pop-up Wheel Sorter
Pop-up wheel sorters are an attractive choice because they are relatively economical and easy to install. Wheels or rollers are embedded in a belt conveyor. When a product has to be diverted, the wheels pop up to divert items at an angle to an alternate, downstream conveyor.
Advantages: Pop-up wheel sorters are modular, so areas can be quickly incorporated or taken away when the line needs reconfiguration. These systems can likewise be considerably less expensive than other sorter types.
Disadvantages: These kinds of sorters provide far less speed and capacity than cross-belt, tilt-tray or shoe options. They will certainly increase performance, but might not multiply total output like other alternatives. Due to the fact that pop-up systems do not use a positive divert, the types of products they can handle are limited.
Automated Sortation Systems Near Me
If you'd like more information on sortation options, phone an automation expert at Raymond Handling Solutions today!
Raymond Handling Solutions
28309 Industry Dr
Valencia, California 91355