Sortation Systems | Ontario
Raymond Handling Solutions supplies a full range of conveyor and automation products, including all types of sortation solutions.
To speak with a Raymond automation expert, phone us at 909-930-9399.
Are you considering a sortation solution for your Ontario warehouse, distribution center or manufacturing facility? The most common kinds of sortation systems vary widely in ability and expense. In this article we provide a high level outline of the benefits and disadvantages of the three most common kinds of sortation solutions.
Cross-Belt Sorter & Tilt Tray Sorter
Tilt-tray and cross-belt sorters deliver comparable abilities and are commonly associated when discussing sortation automation. However, they are quite different solutions.
Tilt-tray sorters are a series of trays mounted to carts that are transported on a continuous-loop conveyor. Items are put into the trays at one or more induction positions on the loop through manual or automated procedures. When an item reaches its sorting location, the tray that is transporting it inclines and deposits the item onto a chute.
Cross-belt sorters are electric belt conveyors attached to carts operating on a continuous conveyor loop. Comparable to tilt-trays, cross-belt sorters drop products onto a chute when they reach the correct sorting destination.
Advantages: Tilt-tray and Cross-belt sorters offer the highest sorting performance and can deal with a wide array of product types when compared to other sortation solutions. They are a great option for operations that manage a wide range of SKUs. These kinds of systems are likewise relatively quiet and enable a more pleasant work environment for warehouse workers.
Disadvantages: The speed, capacity and versatility or these sorters come at a price-- they are some of the most costly sortation choices available.
Sliding shoe sorters utilize a "shoe" system attached to the conveyor surface that moves and diverts items onto an alternate, after-sort conveyor. Shoe sorter solutions are fed by a unified stream of items that might be a mixed feed from multiple upstream areas of a warehouse. These kinds of sortation solutions are extensively used in shipping applications.
Advantages: Sliding shoe sorter systems enable a fairly high peak rate, in some cases several hundred units per minute, depending upon the item weight and dimensions. Additionally, a wide range of products can be managed due to the simplicity and flexibility of a positive divert approach.
Disadvantages: Shoe sorters are more costly than other options like pop-up wheel sorters. Likewise, divert stations are not freely movable, making the system complicated and expensive to reconfigure. These systems often create more noise than tray or belt equipment and are accordingly not as worker-friendly as other types of sorters.
Pop-up Wheel Sorter
Pop-up wheel sorters are a common choice due to the fact that they are fairly low-cost and easy to install. Wheels or rollers are integrated with a belt conveyor. When an item has to be diverted, the wheels pop up to divert products at an angle to an alternate, downstream conveyor.
Advantages: Pop-up wheel sorters are adaptive, so segments can be quickly incorporated or eliminated when the line needs reconfiguration. These systems can likewise be substantially less expensive than other sorter options.
Disadvantages: These kinds of sorters deliver significantly less performance and capability than shoe, cross-belt or tilt-tray options. They will undoubtedly boost productivity, but may not optimize total output like other options. Since pop-up systems don't use a positive divert, the types of materials they can handle are narrowed.
Automated Sortation Systems Near Me
If you'd like more information on sortation options, get in touch with an automation expert at Raymond Handling Solutions today!
Raymond Handling Solutions
4602 E Brickell St.
Ontario, California 91761