Order Picking Systems | Ontario
Raymond Handling Solutions is an Ontario warehouse automation consultant. We design, install and maintain order picking solutions.
Call us today at (909) 930-9399.
Many warehouses in Southern California are still utilizing RF or paper based order picking systems, despite the enormous efficiencies and expense reductions that are possible with automated picking systems. Only about 20% of storage facilities throughout the country use advanced options like voice directed or pick to light systems. These types of systems can have a remarkable impact on profitability.
The Business Case For Automated Picking Systems
In the majority of facilities, picking is a labor-intensive job where a picker gets an actual paper list of directions detailing the products to pick and their specific locations. They move to the designated storage location, examine their paper list to identify the number of items they need from that pick face, get the products, check the product off of the checklist, and then transport the products for fulfillment.
Simply moving around a warehouse can use up to 65% of a manual order picker's day as they walk or ride about the building. These inefficiencies make order picking the most labor-intensive task in a conventional warehouse. In many cases, the majority of a common San Bernardino County storage facility's operating costs can be connected to order picking. That number is actually rising as e-com drives additional picking demand from storage facilities.
Practically all storage facilities have some picking requirements. Nearly 50% manage a mix of pallets, cases, split cases and pieces. In fact, less than 10% of all warehouses across the nation manage strictly full pallet orders. And despite the fact that many warehouses bear massive picking costs, only 20% have actually moved away from conventional RF and paper-based picking systems.
Innovations in Picking Technology
In the last 10 years there have actually been fantastic advances in picking technology, ranging from IoT+ RFID to enhanced reality smart glasses. The 2 most extensive and seasoned technologies, however, are light directed and voice directed picking solutions. Each has a compelling use case in particular situations, and some storage facilities even use both technologies.
Fully implementing technology-based picking solutions can be capital intensive. Nevertheless, ROI models for picking automation can be strong. A lot of projects have a quick payback and can generate significant savings in labor and pick errors for years to come. A 2018 study revealed that organizations that used voice, light or RFID based picking options minimized pick mistakes by an average of 67%.
Pick To Light
Pick to light solutions are ideal for zone picking or high order volume, high speed facilities. Racks are equipped with LEDs that signal pick quantities and slots, and workers tap these lights to verify selections and quantities as they make their way along a pick path.
Light directed systems are less flexible and more costly than voice directed systems, yet when carried out effectively they can greatly improve picking velocity and precision. According to MHI, most pick to light implementations gain an average of 30-50% in pick rate performance.
Voice Picking System
Voice picking options are perfect for storage facilities that keep a more extensive selection of SKUs dispersed across larger buildings. Employees can move about a building hands-free--they don't need to carry a portable device or sheet of paper.
Picking directives are communicated by the WMS through an earpiece or headset, and the order-picker responds verbally to verify each pick. There is no device to hold, no screens to look at, no barcodes to scan, and no confirmation buttons to click. The whole process is accomplished through voice commands and spoken verification.
Order Selecting Automation Systems Near Me
If you would like more details on order picking innovation for your warehouse, call a Raymond Handling Solutions automation specialist today at 909-930-9399.
Raymond Handling Solutions
4602 E Brickell St.
Ontario, California 91761